Abstract

Production scheduling is attracting considerable scientific interest. Effective scheduling of production jobs is a critical element of smooth organization of the work in an enterprise and, therefore, a key issue in production. The investigations focus on improving job scheduling effectiveness and methodology. Due to simplifying assumptions, most of the current solutions are not fit for industrial applications. Disruptions are inherent elements of the production process and yet, for reasons of simplicity, they tend to be rarely considered in the current scheduling models. This work presents the framework of a predictive job scheduling technique for application in the job-shop environment under the machine failure constraint. The prediction methods implemented in our work examine the nature of the machine failure uncertainty factor. The first section of this paper presents robust scheduling of production processes and reviews current solutions in the field of technological machine failure analysis. Next, elements of the Markov processes theory and ARIMA (auto-regressive integrated moving average) models are introduced to describe the parameters of machine failures. The effectiveness of our solutions is verified against real production data. The data derived from the strategic machine failure prediction model, employed at the preliminary stage, serve to develop the robust schedules using selected dispatching rules. The key stage of the verification process concerns the simulation testing that allows us to assess the execution of the production schedules obtained from the proposed model.

Highlights

  • While conducting their activities, manufacturing enterprises establish a range of various goals.Certainly, one of the common strategic business objectives is to strengthen the market position.An enterprise that aims to broaden the group of clients, as well as foster the already existing business relations, must first and foremost be reliable and deliver quality goods within contractual deadlines [1,2].proper planning of works becomes central to sound execution of production processes.Production scheduling is the solution that can boost the capacity of manufacturers, there are numerous scientific publications in the field [3]

  • The data derived from the strategic machine failure prediction model, employed at the preliminary stage, serve to develop the robust schedules using selected dispatching rules

  • The new methodology for scheduling under machine failure and failure prediction is described in Section 3, and the proposed solutions and results are discussed in the subsequent section

Read more

Summary

Introduction

While conducting their activities, manufacturing enterprises establish a range of various goals. Production scheduling is the solution that can boost the capacity of manufacturers, there are numerous scientific publications in the field [3]. Researchers are still taking active efforts to optimise the effectiveness of production jobs scheduling in order to streamline the production planning process [2,4]. Scheduling production in real manufacturing systems cannot afford to pretend to be disruption-free. It is, of the essence that scheduling endeavors should consider production problems under uncertainty, which is capable of having a colossal effect on the timeliness of production [10,11]. The new methodology for scheduling under machine failure and failure prediction is described, and the proposed solutions and results are discussed in the subsequent section. Conclusions and plans for further research work are presented in the last section of the work

Essentials of Robust Scheduling
Existing Literature on Robust Production Scheduling
Machine Failure as the Major Uncertainty Factor
Objectives
Basic Mathematical Notation of the Problem
Prediction of Failure and Machine Repair Times
Historical Data
Prediction of Machine Failure Parameters
Markov
Production Process Modelling and Scheduling
Evaluation Criteria
Experimental Results
Schedule
Increase in LPT
Conclusions
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call