Abstract

Accelerated weathering exposures were performed on poly(ethylene-terephthalate) (PET) films. Longitudinal multi-level predictive models as a function of PET grades and exposure types were developed for the change in yellowness index (YI) and haze (%). Exposures with similar change in YI were modeled using a linear fixed-effects modeling approach. Due to the complex nature of haze formation, measurement uncertainty, and the differences in the samples’ responses, the change in haze (%) depended on individual samples’ responses and a linear mixed-effects modeling approach was used. When compared to fixed-effects models, the addition of random effects in the haze formation models significantly increased the variance explained. For both modeling approaches, diagnostic plots confirmed independence and homogeneity with normally distributed residual errors. Predictive R2 values for true prediction error and predictive power of the models demonstrated that the models were not subject to over-fitting. These models enable prediction under pre-defined exposure conditions for a given exposure time (or photo-dosage in case of UV light exposure). PET degradation under cyclic exposures combining UV light and condensing humidity is caused by photolytic and hydrolytic mechanisms causing yellowing and haze formation. Quantitative knowledge of these degradation pathways enable cross-correlation of these lab-based exposures with real-world conditions for service life prediction.

Highlights

  • The reliability of photovoltaic (PV) modules is of critical importance [1] to the growing PV industry

  • The funders had no role in study design, data collection and analysis, interpretation of data, writing of the paper, or decision to submit for publication

  • We focus on identifying multiple degradation modes that arise under multi-factor exposure conditions using statistically informed study protocols to produce datasets of step-wise observational variables to build physical and statistical models [20, 21]

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Summary

Introduction

The reliability of photovoltaic (PV) modules is of critical importance [1] to the growing PV industry. The PV module polymeric backsheets play a critical role in power production, electrical safety, and lifetime performance [2, 3]. Today’s PV modules typically have a 25 year [4] product warranty based on pass/fail type standardized tests not designed for lifetime qualification. Models for weathering degradation of PET polymer. The funders had no role in study design, data collection and analysis, interpretation of data, writing of the paper, or decision to submit for publication

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