Abstract

Thin plates are widely utilized in aircraft, shipbuilding, and automotive industries to meet the requirements of lightweight components. Especially in modern shipbuilding, the thin plate structures not only meet the economic requirements of shipbuilding but also meet the strength and rigidity requirements of the ship. However, a thin plate is less stable and prone to destabilizing deformation in the welding process, which seriously affects the accuracy and performance of the thin plate welding structure. Therefore, it is beneficial to predict welding deformation and residual stress before welding. In this paper, a thin plate welding deformation and residual stress prediction model based on particle swarm optimization (PSO) and grid search(GS) improved support vector regression (PSO-GS-SVR) is established. The welding speed, welding current, welding voltage, and plate thickness are taken as input parameters of the improved support vector regression model, while longitudinal and transverse deformation and residual stress are taken as corresponding outputs. To improve the prediction accuracy of the support vector regression model, particle swarm optimization and grid search are used to optimize the parameters. The results show that the improved support regression model can accurately evaluate the deformation and residual stress of butt welding and has important engineering guiding significance.

Highlights

  • Welding is a process of forming permanent connection by heating or pressing the material of the workpiece to achieve the combination of atoms

  • The particle swarm optimization (PSO) and grid search(GS) optimized support vector regression (SVR) model was evaluated by comparing the prediction results with the experimental results

  • The black “■” is the training data predicted by the PSOGS-SVR model, the red “●” represents training sample data predicted by the SVR model, the blue “▲” stands for the Residual stress (MPa)

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Summary

Introduction

Welding is a process of forming permanent connection by heating or pressing the material of the workpiece to achieve the combination of atoms. Welding deformation and stress are important factors that affect the quality of hull construction and have a great impact on the welding performance, structural strength, toughness, aesthetics, and accuracy control of ship construction. With the development of numerical analysis theory, the finite element method (FEM) has been adopted by many studies to predict welding deformation and residual stress. Koo et al proposed a prediction model of residual stress in the welding area based on improved support vector regression [28]. Based on the experimental data, a prediction model of welding deformation and residual stress of a thin plate based on particle swarm optimization and grid search-improved support vector regression (PSO-GS-SVR) was established.

The Experimental Procedure
The Related Algorithm Theory
The SVR Model Improved by the PSO and GS
Data Preprocessing
Results and Discussion
Conclusion
Full Text
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