Abstract

The classical thermal cycle in a Hot Dip Galvanizing (HDG) line has four steps: heating, soaking, cooling, and aging. The furnace of an ArcelorMittal HDG line was revamped to increase its heating capacity. This new configuration without the soaking step led to the redefinition of the thermal cycles for all the steel grades, especially for High Strength Low Alloyed (HSLA) steels, where it was necessary to define a new control parameter based on time and temperature. This paper presents the work done to improve the control of the mechanical properties of HSLA steels in the HDG line. Four different types of numerical models (linear and polynomial regressions, artificial neural networks, and Multivariate Adaptive Regression Splines), are applied to predict the yield strength and the tensile strength of individual coils. It is concluded that the introduction of the time–temperature parameter improves the accuracy of the predictions over 10% in most of the cases. An additional improvement is obtained with the use of the process values corresponding to the sampling area instead of the coil average ones. The use of these models makes it possible, if necessary, to adjust individually the presets of the coils before processing them in the galvanizing line and reduce the scattering of the mechanical properties.

Highlights

  • The mechanical properties of a coated coil are obtained after passing the material along several stages

  • It is well known that the value of the mechanical properties of a coil depends on several factors, from the chemicalHSLA

  • The improvement of the results was evaluated using the average process values versus values in the sampling area and the effect of the addition of a new control parameter defined for the Hot Dip Galvanizing (HDG) line

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Summary

Introduction

The mechanical properties of a coated coil are obtained after passing the material along several stages. The initial one is in the Steel Mill (SM), where the chemical composition of the liquid steel is adjusted and solidified in the continuous caster. The step is the Hot Strip Mill (HSM), where the slab, a steel ingot of rectangular shape, is rolled and transformed into a coil. Line (PL), the scale formed in the surface of the coil during the hot rolling is removed by immersion in tanks with acid. The pickled coil is rolled again in the Cold Rolling Mill (CRM) to adjust the thickness to the target one. The last stage is the coating process; it is carried out in the Hot Dip

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