Abstract

Change of relative humidity (RH) in surrounding environment can greatly affect the physical and mechanical properties of wood-based panels. Commercially produced acetylated medium density fiberboard (MDF), Medite Tricoya®, was used in this study to predict strength and stiffness under varying humid conditions by separating samples in parallel (//) and perpendicular (⊥) to the sanding directions. Thickness swelling, static moduli of elasticity (MOEstat) and rupture (MORstat), and internal bond (IB) strength were measured at three different humid conditions, i.e., dry (35% RH), standard (65% RH) and wet (85% RH). Internal bond (IB) strength was also measured after accelerated aging test. A resonance method was used to determine dynamic modulus of elasticity (MOEdyn) at the aforementioned humid conditions. Linear regression and finite element (FE) analyses were used to predict the MDF’s static bending behavior. Results showed that dimensional stability, MOEstat, MORstat and IB strength decreased significantly with an increase in RH. No reduction of IB strength was observed after 426 h of accelerated aging test. A multiple regression model was established using MOEdyn and RH values to predict MOEstat and MORstat. In both directions (// and ⊥), highly significant relationships were observed. The predicted and the measured values of MOEstat and MORstat were satisfactorily related to each other, which indicated that the developed model can be effectively used for evaluating the strength and stiffness of Medite Tricoya® MDF samples at any humid condition. Percent errors of two different simulation techniques (standard and extended FE method) showed highly efficient way of simulating the MDF structures with low fidelity.

Highlights

  • Medium density fiberboard (MDF) is manufactured with wood fibers bonded with water resistant adhesives such as phenol formaldehyde, urea formaldehyde, isocyanate resin, etc. [1,2]

  • MDF panels generally swell more and may not be recovered after drying due to the inherent hygroscopicity of the wood fibers, the residual stresses formed in the fiber mat during hot pressing and some loss of the glue bonds [3]

  • Medite Tricoya® samples had 48% lower equilibrium moisture content when compared with commercial indoor MDF samples of similar thickness (Li et al, unpublished data) at 85% relative humidity (RH)

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Summary

Introduction

Medium density fiberboard (MDF) is manufactured with wood fibers bonded with water resistant adhesives such as phenol formaldehyde, urea formaldehyde, isocyanate resin, etc. [1,2]. Prediction of static bending properties of acetylated MDF using acoustic techniques under different humid conditions is lacking. Establishing the relationship between acoustic and static bending properties of acetylated MDF at different humid conditions would ensure reliable and safe predictions of their performance for intended end uses. Another available method to predict and analyze material behavior of MDF is creating macro scale finite element (FE) models of MDF board’s structure. This study was focused on elucidating the dimensional and static bending properties of acetylated MDF and on evaluating possibilities to predict its bending behavior from acoustic data by using standard statistical and multiscale prediction modelling methods. RH) and wet (85% RH) climatic conditions were considered to represent different moisture content situations as well as accelerated weathering

MDF Panels
Dimensional Changes
Thickness Swelling
Accelerated Aging Test
Non-Destructive Testing
Static Bending Test
Internal Bond Test
Finite Element Analysis
Statistical Analysis
Physical Properties
Mechanical Properties
Linear
Medite
Finite
Procedure element method
Singled
Methods
Full Text
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