Abstract

Low cycle high stress fatigue tests were conducted by tension-tension on an Alclad 7075-T6 aluminum sheet alloy, until rupture. Initial crack sizes and orientations in the fatigue specimens were randomly distributed. Acoustic emission was continuously monitored during the tests. Extremal peak-amplitudes, equivalent to extremal crack-propagation rates, are shown to be extremally Weibull distributed. The prediction of the number of cycles left until failure is made possible, using an ordered statistics treatment and an experimental equipment parameter obtained in previous experiments (Part 1). The predicted life-times are in good agreement with the actual fatigue lives. The amplitude distribution analysis of the acoustic signals emitted during cyclic stress has been proven to be a feasible nondestructive method of predicting fatigue life.

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