Prediction of fracture failure and fracture parameters for dam gallery concrete specimens of arbitrary size and age via boundary effect model and fracture extreme theory

Abstract

Cracking-associated problems may occur in the construction and operation periods of dam galleries, necessitating attention to the fracture characteristics of gallery concrete. The fracture parameters of concrete exhibit size effects and also change with age. A correct evaluation of the cracking risk or crack stability of gallery structures at any given time requires a comprehensive understanding of both the size effect and time-variant characteristics of the gallery concrete fracture parameters. In the present study, 75 wedge-splitting specimens, with effective heights ranging from 200 mm to 600 mm, were cast using gallery concrete produced by the concrete mixing system at the Baihetan Dam construction site. Subsequently, fracture tests were conducted on these specimens at curing ages spanning from 7 days to 90 days. According to the test results, the fracture parameters of concrete with a specific size exhibited an increasing trend with age within 90 days, while the fracture parameters of concrete at specific ages show a significant size effect, tending to stabilize as the effective depth of specimens gradually increases. The boundary effect model was utilized for analyzing the fracture test results of concrete specimens at different ages, yielding the size-independent double-K fracture parameters and scale parameters for concrete at each age, along with their time-varying patterns. Subsequently, equations for predicting the failure loads of concrete specimens of any age and size were established. Based on the prediction results of failure loads, the double-K fracture parameters of concrete specimens of any age and size were solved by the fracture extreme theory. The predicted failure loads and fracture parameters were in good agreement with the experimental results. The findings of this study can be applied to the full lifecycle crack risk analysis or crack stability assessment of Baihetan Dam gallery structures.