Abstract

Objectives: The main objective of this work is the development of a mechanically coherent framework for the implementation of numerical simulation tools for sheet metal forming processes. The work at hand is part of a study of the mechanical behaviour of metallic materials subjected to large elastoplastic deformations during channel-die testing and a study of the mechanisms that limit their formability and cause their instability. We analyse the effect of induced rotation on the appearance of plastic instability predicted by Rice’s criterion. Methods: At the beginning, an adequate modelling of the mechanical behaviour of metals in large elasto-plastic deformations using the formalism in rotational referential is made. Then, a prediction of plastic instabilities is developed using Rice’s bifurcation criterion. Indeed, the integration of the law of anisotropic elastoplastic behaviour is presented in a three-dimensional kinematics framework in order to write the deformation tensor as a superior triangular matrix, with Hill’s anisotropic yielding function, using Runge Kutta’s method to integrate the obtained equations. Findings: we were able to show that Rice’s criterion can be used for any kind of material and that this criterion is effective in predicting what happens in metals. It predicts shear-band bifurcation in a continuous plastic medium. Hill’s criterion is suitable for what is weakly anisotropic. The model described above represents a good mathematical framework for analysing the behaviour of materials and plastic instability. Novelty: This study allows to apply Rice’s criterion in the case of a channel-die compression test, so as to locate plastic instability and see the appearance of shear bands for all types of materials; it demonstrates that the initial rotation of the material influences the appearance of shear-bands during a test simulating rolling. Keywords: Elastoplastic; Large deformations; Anisotropy; Plastic instability; Localisation

Highlights

  • The simulation of large deformations for elasto-plastic materials remains indispensable for forming and the calculation of structures

  • The present paper shows how an orthotropic material submitted to channel-die compression can be modelled in the framework of large strains and how it is affected by shear banding

  • Large strain formulation involves the use of numerous tensors but the calculations are greatly simplified by the introduction of a material rotation frame in which the deformation tensor takes the form of an upper triangular matrix

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Summary

Introduction

The simulation of large deformations for elasto-plastic materials remains indispensable for forming and the calculation of structures. This is a problem that is always on the agenda due to its importance in applications, where industrial operations are limited by the appearance of deformation localization phenomena and plastic instabilities [1] [2] [3] [4]. Especially transverse anisotropic fiberreinforced polymers [7], are sensitive to that form of instability Even materials such as oxide layers that grow from a foam of iron in batteries offer analogous phenomena [8]

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