Abstract

During cryogenic turning of metastable austenitic stainless steels, a deformation-induced phase transformation from γ-austenite to α’-martensite can be realized in the workpiece subsurface, which results in a higher microhardness as well as in improved fatigue strength and wear resistance. The α’-martensite content and resulting workpiece properties strongly depend on the process parameters and the resulting thermomechanical load during cryogenic turning. In order to achieve specific workpiece properties, extensive knowledge about this correlation is required. Parametric models, based on physical correlations, are only partly able to predict the resulting properties due to limited knowledge on the complex interactions between stress, strain, temperature, and the resulting kinematics of deformation-induced phase transformation. Machine learning algorithms can be used to detect this kind of knowledge in data sets. Therefore, the goal of this paper is to evaluate and compare the applicability of three machine learning methods (support vector regression, random forest regression, and artificial neural network) to derive models that support the prediction of workpiece properties based on thermomechanical loads. For this purpose, workpiece property data and respective process forces and temperatures are used as training and testing data. After training the models with 55 data samples, the support vector regression model showed the highest prediction accuracy.

Highlights

  • The surface morphology of a component is significantly influenced by the characteristics of the manufacturing process and has a decisive impact on the application behavior of the component [1, 2]

  • A rotating radio unit which was clamped between the chucks was used to transfer the information to a computer. While these measurements do not take an inhomogeneous distribution of stress and temperature into account, they give a good indication of the overall thermomechanical load acting in the workpiece subsurface during cryogenic turning

  • An epoch refers to one complete iteration over the entire train set which is fed to the network in a batch-wise manner

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Summary

Introduction

The surface morphology of a component is significantly influenced by the characteristics of the manufacturing process and has a decisive impact on the application behavior of the component [1, 2]. During the cryogenic turning of metastable austenitic steels, a hardening of the subsurface material can be achieved which is caused by strain hardening mechanisms and deformationinduced phase transformation from metastable γ-austenite to ε- and α’-martensite. This finishing process allows to integrate surface layer hardening into the machining process and renders a separate hardening process such as shot peening obsolete, depending on the requirements on the component surface [4, 5]. A pronounced plastic deformation can be achieved

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