Abstract
The present work is motivated by the fact that for predicting the cutting forces which arise under various cutting conditions, workpiece-tool pairs, machining depths and tool orientation, numerical methods are slower and less efficient than analytical methods. In addition, recent developments in Computer Assisted Machining (CAM) techniques have enabled analytical methods to be applied even with complex workpiece geometry. The method developed in this paper is both practical and inexpensive. It is based on an analytical method using only few approximations and uses the toolpath file as the main information source for the machined surface. This method takes into account both tool position and orientation in a 5-axis finishing milling process with ball-end cutter, independent of the machining parameters and the couple of tool-workpiece materials. However, this calculation must be supplemented by a mechanistic approach in order to obtain results equivalent to those of the experiment. The result is a model which is implemented in a program allowing the visualization of the cutting forces along a given path. The program is easy to apply in practical cases with the possibility of implementing it in a machining software.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callMore From: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
