Pragmatic software tools for water reuse evaluation in a factory

Abstract

The optimal use of process water becomes increasingly important since natural water resources are heavily solicited by a growing economy. Two steps can be considered in the process water optimization. A first step is the inventory of the different process streams in the process water network. Pure mathematical modeling of a dynamic water network is extremely complicated and expensive. As an approximation, the use of a steady-state network node model within commercial software is accepted to set up a water balance. Sophisticated software tools are available but common solver software may offer an alternative. A second step is the water “pinch” which searches for an optimal use of process water by combining sources and sinks, taking into account contaminant concentrations of process streams. Sophisticated pinch software can be applied but it is also possible to implement a simplified combinatory approach. Such approach can be pragmatically programmed in e.g., Visual Basic. Such tool allows for a first evaluation of the complex combinatory sources–sinks problem, enabling a low cost and easy-to-handle first interpretation of possible water-reuse opportunities. This could stimulate a further enhanced analysis with more advanced software tools and therefore promote a sustainable use of process water in the industrialized world.