Abstract
Metal springs are used extensively in technical products. The mathematical relationships and Goodman diagrams contained in the DIN EN 13906–1 standard form the essential basis for the design and calculation of cylindrical helical compression springs. They are used not only nationally, but internationally in the spring industry and by spring users. However, the diagrams are more than 50 years old and no longer reflect the current status of modern spring materials and spring manufacturing technologies. This results in great uncertainty for users of the standard, which currently has to be compensated by costly fatigue tests.In order to overcome the problems, the research project IGF 19693 aimed to renew the Goodman diagrams of the DINEN13906–1 standard in accordance with the state of spring technology. Therefore, the FKM guideline “Analytic Strength Assessment for Springs and Spring Elements“ was used to calculate permissible fatigue strength values for standard springs. Additionally, an extensive experimental program was carried out with fatigue tests on cold-formed helical compression springs to validate the calculations. The main results of the project are presented in this manuscript, which strengthens SMEs in designing competitive springs, which they can offer in a shorter time and at a lower cost due to lower development costs.© 2024 The Authors. Published by Elsevier B.V.
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