Pozzolanic metakaolin reactivity: Time-dependent influence of calcium hydroxide, alkali hydroxides, and sulfates

Abstract

In the quest for environmentally sustainable binders within the construction industry, metakaolin (MK) has emerged as a highly promising material. Its reactivity and hardening performance encompass a wide range of applications, spanning from lime to cement-based materials. This performance is primarily underpinned by the pozzolanic reaction with calcium hydroxide (CH), leading to the formation of various calcium aluminate silicate hydrates. The intricacies of the hydration kinetics and resultant reaction products hinge on several factors woven into the specifics of the binder type. This study investigates the influence of CH availability, explored through initially mixed MK/CH weight ratios of 0.33 and 1.0. Furthermore, the study examines the impact of introducing alkali hydroxides (KOH and NaOH) and/or sulfates (K2SO4 and Na2SO4) on the pozzolanic reactions. Short-term analysis employed inductively coupled plasma optical emission spectrometry (ICP-OES), and pH measurements for pore solution as well as isothermal calorimetry, and in-situ X-ray diffraction (XRD) on paste samples. Long-term investigations extended to 245 days at 40 °C, incorporating XRD, thermogravimetric (TGA) and scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM/EDX). Results provide insights into the kinetics of phase assemblage and compositions of C-A-S-H gels, highlighting the transformation of metastable C2ASH8 and C4AH13 to stable Si-rich hydrogarnet phases, incorporating sulfate, under excess CH conditions. Higher MK/CH enriches Si/Ca, Al/Ca, enhancing C-A-S-H gels, while KOH addition further boosts Al/Ca ratios.