Abstract

This paper demonstrates the use of a combined software package including IPSEpro and MATLAB in the optimisation of a modern thermal cycle. A 900 MW power plant unit (operating at ultra-supercritical conditions) was considered as the study object. The Nelder-Mead simplex-based, direct search method was used to increase power plant efficiency and to find the optimal thermal cycle configuration. As the literature reveals, the Nelder-Mead approach is very sensitive to the simplex size and to the choice of method coefficients, i.e., reflection, expansion and contraction. When these coefficients are improperly chosen, the finding of the optimal solution cannot be guaranteed, particularly in such complex systems as thermal cycles. Hence, the main goal of the present work was to demonstrate the capability of an integrated software package including IPSEpro, MATLAB and MS Excel in the optimisation process of a complex thermal cycle, as well as to examine the effectiveness of the most popular sets of Nelder-Mead coefficients previously proposed by other researchers. For the investigation purposes, the bleed and outlet pressures from the turbines were considered as decision variables, and the power plant efficiency was used as an objective function.

Highlights

  • During the last few decades, huge progress in energy production with the use of coal fired power plants (PP) has been observed

  • Standard subcritical power plants operating with live steam temperatures of up to 550 ◦ C and pressures within the range between 16 and 17 MPa have allowed for electricity conversion with an efficiency of 38% [1], while the introduction of supercritical conditions, a steam temperature of 600 ◦ C and a pressure of 22–24 MPa has allowed an increase in the PP efficiency up to 45% [2]

  • This work demonstrates how IPSEpro, MATLAB and MS Excel can be effectively combined for the optimisation process for complex power plants

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Summary

Introduction

During the last few decades, huge progress in energy production with the use of coal fired power plants (PP) has been observed. Such improvements have been achieved by increasing live steam parameters, i.e., pressure and temperature. The further development of such technology towards even greater ultra-supercritical conditions, with steam temperatures of up to 650 ◦ C and pressures even higher than. The power plant industry is still facing continued technology development aimed at introducing even greater live steam parameters, classified as advanced ultra-supercritical conditions (A-USC), with temperatures of 700/720 ◦ C and pressures of about 35 MPa, which should ensure the achievement of PP efficiencies even higher than 52% [5]. An increase in live steam conditions cannot be achieved without intervening in the structure of a thermal cycle or Processes 2020, 8, 357; doi:10.3390/pr8030357 www.mdpi.com/journal/processes

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