Abstract

The term “critical raw materials” (CRMs) refers to various metals and nonmetals that are crucial to Europe’s economic progress. Modern technologies enabling effective use and recyclability of CRMs are in critical demand for the EU industries. The use of CRMs, especially in the fields of biomedicine, aerospace, electric vehicles, and energy applications, is almost irreplaceable. Additive manufacturing (also referred to as 3D printing) is one of the key enabling technologies in the field of manufacturing which underpins the Fourth Industrial Revolution. 3D printing not only suppresses waste but also provides an efficient buy-to-fly ratio and possesses the potential to entirely change supply and distribution chains, significantly reducing costs and revolutionizing all logistics. This review provides comprehensive new insights into CRM-containing materials processed by modern additive manufacturing techniques and outlines the potential for increasing the efficiency of CRMs utilization and reducing the dependence on CRMs through wider industrial incorporation of AM and specifics of powder bed AM methods making them prime candidates for such developments.

Highlights

  • There is a growing global concern about securing access to metals and minerals needed for developing economic production

  • This review provides comprehensive new insights into CRM-containing materials processed by modern additive manufacturing techniques and outlines the potential for increasing the efficiency of CRMs utilization and reducing the dependence on CRMs through wider industrial incorporation of AM and specifics of powder bed AM methods making them prime candidates for such developments

  • Additive manufacturing (AM) technologies are becoming critical to achieving sustainable use of critical raw materials, vital to European industries, in manufacture and repair

Read more

Summary

Introduction

There is a growing global concern about securing access to metals and minerals needed for developing economic production. Specific processing conditions characteristic of AM allow for developing new materials with unique properties not possible to manufacture by other methods, including bulk metallic glasses [18,19], highentropy alloys [20,21,22], and different composites [23,24] Due to these reasons, additive manufacturing was identified as an essential part of the upcoming Fourth Industrial Revolution and, in particular, as an effective and promising method to reduce CRMs use in a wide variety of industrial production processes [8,13]. The third line of search was partially based on our own databases of research publications and on additional searches on the advantages of AM and future trends in AM development relevant to solving critical issues and future challenges for CRMs. Since the primary scope for this research is focused on the additive manufacturing of CRMs, the corresponding approach is material- and technology-focused. One should note that some of the papers are presented in two or even all three subsets

Powder Materials Used for Additive Manufacturing
Metal Powders for Additive Manufacturing
Production of Metal Powders for Additive Manufacturing
Plasma Atomization
Plasma Rotating Electrode Process
Mechanical Spheroidization of Metal Powders
Metal Powders Processed in Additive Manufacturing
Tungsten Alloys
Chromium and Cobalt Alloys
Natural Graphite and Graphite-Derived Materials
Titanium Alloys
Steels and Iron-Based Alloys
Aluminum Alloys
Ceramic Powders for Direct Additive Manufacturing
Ceramic Powders for Additive Manufacturing of Metal-Ceramic Composites
Ceramic Powders for Slurry-Based Methods
Ceramic Powders for Porous Bone Implants
Powder Handling Safety Issues
Additive Manufacturing Processes
Recycling of Metal Powders for Additive Manufacturing
Modern and Future Trends in Additive Manufacturing of CRM-Based Materials
Hybrid Manufacturing Technologies
In Situ Alloying
D Laser Shock Peening
Findings
Conclusions
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call