Abstract

Cellulose nanocrystals (CNC) have attracted the attention of many engineering fields and offered excellent mechanical and physical properties as polymer reinforcement. However, their application in composite products with high material demand is complex due to the current production costs. This work explores the use of cellulose microfibers (MF) obtained by a straightforward water dispersion of kraft paper to reinforce polyhydroxyalkanoate (PHA) and polylactic acid (PLA) films. To assess the influence of this type of filler material on the properties of biopolymers, films were cast and reinforced at different scales, with both CNC and MF separately, to compare their effectiveness. Regarding mechanical properties, CNC has a better reinforcing effect on the tensile strength of PLA samples, though up to 20 wt.% of MF may also lead to stronger PLA films. Moreover, PHA films reinforced with MF are 23% stronger than neat PHA samples. This gain in strength is accompanied by an increment of the stiffness of the material. Additionally, the addition of MF leads to an increase in the crystallinity of PHA that can be controlled by heat treatment followed by quenching. This change in the crystallinity of PHA affects the hygroscopicity of PHA samples, allowing the modification of the water barrier properties according to the required features. The addition of MF to both types of polymers also increases the surface roughness of the films, which may contribute to obtaining better interlaminar bonding in multi-layer composite applications. Due to the partial lignin content in MF from kraft paper, samples reinforced with MF present a UV blocking effect. Therefore, MF from kraft paper may be explored as a way to introduce high fiber concentrations (up to 20 wt.%) from other sources of recycled paper into biocomposite manufacturing with economic and technical benefits.

Highlights

  • Composites are a dominant tool from a material science point of view as their properties facilitate the shape and form design while offering economic advantages for a wide variety of applications.most of the synthetic petrol-derived composites introduce environmental disadvantages, of which their lack of biodegradability stands out

  • When cellulose nanocrystals (CNC) are added to both types of matrices, tensile strength increases for every formulation

  • The greater improvement in tensile strength is most noticeable in polylactic acid (PLA) samples, where a maximum increase of up to 38% was achieved for 1% CNC PLA samples, with no evident effect on the elongation at break

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Summary

Introduction

Most of the synthetic petrol-derived composites introduce environmental disadvantages, of which their lack of biodegradability stands out. Plastic-based materials become worthless once they reach the end of their lifespan and, most of the time, these products end up in landfills with a subsequent environmental effect. Using a biobased or biodegradable polymer matrix to manufacture composite materials allows the obtainment of biodegradable products: green composites [1,2]. This technology leads to manufactured goods with a closed lifecycle, which may promote a circular economy. After green composites are discarded from their initial purpose, biogas production may be Molecules 2020, 25, 4653; doi:10.3390/molecules25204653 www.mdpi.com/journal/molecules

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