Potential for high-grade recovery of rare earth elements and cobalt from acid mine drainage via adsorption to precipitated manganese (IV) oxides

Abstract

High demand for rare earth elements (REEs) has increased interest in their recovery from unconventional sources, such as acid mine drainage (AMD). AMD contains elevated concentrations of Mn, Fe, and Al, which precipitate as (oxy)hydroxide minerals as pH is raised. These precipitates can remove cations including REEs and Co from solution via sorption and/or coprecipitation. In this study we developed a method to recover these critical minerals by sorption to MnO2, precipitated by oxidation of in situ Mn (II) with added KMnO4 at acidic pH. MnO2 solids were prepared with varying concentrations of KMnO4, SO42−, and Cl−, to elucidate the effects of excess KMnO4, SO42− concentration, and ionic strength on adsorption. When using a stoichiometric ratio of Mn (II) and KMnO4, 100% removal of REEs and Co occurred at approximately pH 3.5, nearly 2 pH units lower than was observed by sorption to Fe and Al hydroxysulfates. When using excess KMnO4 nearly 100% removal of REEs and Co was accomplished at approximately pH 2, although SO42− was found to inhibit REE sorption. From these results, we developed a two-stage process for recovery of REEs from AMD; a preliminary pH adjustment to remove Fe and Al hydroxy-sulfates, followed by adding KMnO4, precipitating MnO2, enabling recovery of REEs and Co. We tested this process in a representative synthetic AMD, achieving a grade of 6.16 mg REEs per g of solid, which is 65 % of the maximum possible grade based on solution composition. Fractionation of REEs was observed, with light REEs (LREEs) preferentially sorbed to MnO2 relative to both medium REEs (MREEs) and heavy REEs (HREEs). In contrast, preferential sorption of HREEs was observed for sorption to Fe and Al oxyhydroxides at all pH ranges. These results suggest the mechanisms of REE sorption differ among the solids and warrant further study.