Potential and Limitations of Research Battery Cell Types for Electrochemical Data Acquisition

Abstract

Developing new electrode materials or electrolytes for lithium-ion batteries requires reliable electrochemical testing thereof. In academic research, coin-type cells and small pouch-type cells are commonly being assembled for this purpose. In our study [1], using commercial highly homogeneous and robust LiNi0.33Mn0.33Co0.33O2 (NMC111) cathodes, graphite anodes and 1M LiPF6 in EC/DMC with 3% VC as the electrolyte, four experienced researchers from the Institute for Applied Materials at Karlsruhe Institute of Technology assembled a variety of coin cells within a round robin test. For different cell building parameters, the battery lifetimes systematically varied from a few hundred to well over 2000 cycles before a capacity retention of 80 % was reached. As a benchmark, the same electrodes and electrolyte were incorporated as single- and multi-layer electrode stacks into pouch-type cells and reach almost 4000 cycles with a rate of 1 C.Missplacing of electrodes and varying amount of electrolyte within a coin-cell were already addressed as performance influencing factors in the literature. In this study, one clear outcome with high impact on previously collected electrochemical data on coin cells, is that the steel grade of cell parts, as well as the in-housed total height of the electrode stack have dramatic influence on cell lifetime and the quality of the acquired electrochemical data. We present our best practice for coin cell manufacturing resulting from the round robin test. Further, it is shown that inappropriate testing conditions like poor cell contacting and cycler settings have additional impact on data collection. In this regard, we emphasize essential parameters for obtaining high quality data.Additionally, using the same electrodes, we show direct rate performance differences of calendered vs. uncalendered electrodes, as well as half vs. full-cell test results by means of rate capability and long-term cycling stability. While compression of anodes is less crucial for rate capability, substantial differences are measured in case of the cathodes, highlighting the importance of sufficient cathode densification. Moreover, for long-term capacity retention studies, it is demonstrated that electrode densification of both, cathode and anode is crucial for high long-term capacity retention.Our results are bridging the gap between lab research and industry-type battery cells. It is shown how key performance parameters can be projected from corresponding lab scale battery cell data, if certain important criteria are met vs. where the projections have their limits.[1] A. Smith, P. Stüble, L. Leuthner, A. Hofmann, F. Jeschull and L. Mereacre, Batteries & Supercaps 2023, e202300080. Figure 1