Abstract

People have erected buildings with the use of timber structures for a long time. The uses of timber constructions are very diverse—it is used for the production of exterior wall and roof constructions, window frames and doors, and it is used for dry as well as wet premises. Scandinavian countries have extremely vast experience of using timber structures. Latvia has a rather extensive timber processing and timber structure manufacturing sector. Many companies are involved in timber processing, however, to enable even more extensive use of timber structures, environmental and technically economic requirements of contemporary building must be taken into consideration. Environmental requirements for timber structures provide certain advantages in comparison to other building materials, but technically economic requirements are very important as well. The development of manufacturing of glued constructions and research of production processes of these constructions allows one to find solutions for the reduction in the cost of timber structures, and the results of such research can ensure significant development of the use of timber structures in building, as well as reduce total construction costs. The basic objective of the study is to investigate the residual materials arising as a result of processing cross-laminated timber constructions (CLT panels), material generated as a result of high levels of construction production, and research of the opportunities to reprocess the residual materials generated as a result of laminated timber structure manufacturing into materials suitable for production of building constructions. The majority of CLT panels are manufactured using 20, 30 and 40 mm thick boards, and, during the panel manufacturing process, there are various standard thicknesses of panels, for example, 60, 80, 100, 120, 140, 160 mm, etc. Various layers are used for the creation of various thicknesses depending on the necessary technical properties. Various arrangements of the thickness of a single panel will cause different structural and physical behaviour (i.e., impact of changes in moisture, fire resistance, etc.). During the research and for the purposes of testing of CLT panels, only residues with equal types and thicknesses of lamellae were selected. Two main purposes were included in the panel testing process: (1) Comparison of technical performance of the residues of CLT panels with the classic CLT panel. Curve strength and tensile strength tests were performed in accordance with LVS EN standards (LVS EN 16351: 2016 and LVS EN 408 + A1: 2012). All the samples were prepared according to the LVS EN standards. (2) To assess the impact of two resins (melamine urea formaldehyde (MUF) and polyurethane (PU)), widely used in industry, on structural properties of recycled CLT material. Results of the research show that recycling residues of glued wooden constructions may lead to good results, and manufacturing residues of CLT panels may be successfully used in construction and for the reduction in CLT panel manufacturing costs.

Highlights

  • Results of the research show that recycling residues of glued wooden constructions may lead to good results, and manufacturing residues of CLT panels may be successfully used in construction and for the reduction in CLT panel manufacturing costs

  • The principal objective of the study is to research the manufacturing process of crosslaminated timber constructions and to optimise the residues generated as a result of CLT panel manufacturing to create a material suitable for the building of large constructions

  • The panels are made of fir tree planks that are laminated in orthogonal layers by using formaldehyde-free polyurethane glue, which results in a very durable and safe building material

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Summary

Introduction

The principal objective of the study is to research the manufacturing process of crosslaminated timber constructions (hereinafter CLT panels) and to optimise the residues generated as a result of CLT panel manufacturing to create a material suitable for the building of large constructions. The aim is to research the opportunities of reprocessing the residues arising as a result of the production of laminated timber structures into materials suitable for the manufacturing of building constructions. Cross-laminated timber constructions in the form of CLT panels are a modern building material that possess multiple positive properties—natural, environmentally friendly, sustainable and safe. The panels are made of fir tree planks that are laminated in orthogonal layers by using formaldehyde-free polyurethane glue, which results in a very durable and safe building material

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