Portable digital holographic particle analyzer (DHPA) for pneumatically conveyed fuel monitoring: Design and validation

Abstract

Efficient, clean, and intelligent operation of coal-fired power plants plays a crucial role in the pursuit of energy conservation and carbon reduction. Online monitoring of pneumatically conveyed fuel is essential to furnish fundamental data for combustion optimization. This paper proposes a digital holographic particle analyzer (DHPA) with a portable design for monitoring pulverized fuel fineness. DHPA consists of a particle sampling and recycling probe, a digital inline holographic system, a controlling module, and software. The probe extracts representative fuel particles from the pipe, which are subsequently measured in a three-dimensional field by pulsed digital inline holography before being returned to the pipe. The performance tests of DHPA for coal fineness measurement encompass investigations into the dispersion of particles within the measurement volume, the minimum particle number necessary for reliable results, a comparison with the laser particle analyzer and sieving method, as well as sensitivity to mill parameter changes. It is recommended to capture at least 4 × 104 particles to ensure a credible outcome. DHPA exhibits comparability with the traditional sieving method, displaying an absolute error of 1.48% for fineness R90 measurement. Moreover, DHPA has been successfully employed for measuring and optimizing the coal fineness at full-scale power plants. On-site measurements have unequivocally confirmed the feasibility and effectiveness of DHPA for monitoring pulverized fuel.