Abstract

Although a slip cast process using a gypsum mold enables large and complicated dense green body to be made, the green body is contaminated with calcium and sulfur impurities from the gypsum mold. In the case of a resin mold, external pressure must be applied due to its poor water wettability. Porous alumina ceramics are used as a mold material for the first time to overcome these problems. The porous alumina ceramics show higher water wettability than gypsum or resin. The porous alumina molds have submicron pores, and provide larger penetration pressure and higher casting rate than gypsum molds.

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