Abstract

This study uses the melt compounding method to produce polypropylene (PP)/short glass fibers (SGF) composites. PP serves as matrix while SGF serves as reinforcement. Two coupling agents, maleic anhydride grafted polypropylene, (PP-g-MA) and maleic anhydride grafted styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MA) are incorporated in the PP/SGF composites during the compounding process, in order to improve the interfacial adhesion and create diverse desired properties of the composites. According to the mechanical property evaluations, increasing PP-g-MA as a coupling agent provides the composites with higher tensile, flexural, and impact properties. In contrast, increasing SEBS-g-MA as a coupling agent provides the composites with decreasing tensile and flexural strengths, but also increasing impact strength. The DSC results indicate that using either PP-g-MA or SEBS-g-MA as the coupling agent increases the crystallization temperature. However, the melting temperature of PP barely changes. The spherulitic morphology results show that PP has a smaller spherulite size when it is processed with PP-g-MA or SEBS-g-MA as the coupling agent. The SEM results indicate that SGF is evenly distributed in PP matrices, but there are distinct voids between these two materials, indicating a poor interfacial adhesion. After PP-g-MA or SEBS-g-MA is incorporated, SGF can be encapsulated by PP, and the voids between them are fewer and indistinctive. This indicates that the coupling agents can effectively improve the interfacial compatibility between PP and SGF, and as a result improves the diverse properties of PP/SGF composites.

Highlights

  • Thermoplastic polymer has formed a new trend in material development, and it has the advantages of low production cost, great diversity, sufficient sources, light weight, good physical properties, and chemical resistance, as well as various efficient manufacturing process

  • This study aims to produce composites that meet the requirements of different products and to expand the applications of the composites, and compares different characterizations of the PP/short glass fibers (SGF) composites produced with two different coupling agents

  • This study successfully improves the compatibility between PP and SGF for their composites by using PP-g-MA and SEBS-g-MA, and thereby augments the tensile strength, flexural strength, impact strength, thermal behavior, and compatibility

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Summary

Introduction

Thermoplastic polymer has formed a new trend in material development, and it has the advantages of low production cost, great diversity, sufficient sources, light weight, good physical properties, and chemical resistance, as well as various efficient manufacturing process. Because of its good processing features, high chemical stability, and electrical insulation, PP has been commonly used in the spare parts of vehicles, bicycles, electronic products, civil necessities, medical instruments, and chemical products. It has low mechanical properties and does not have any functions, which restrict its application ranges [1,2,3,4,5]. Short glass fiber causes PP to be the strongest mechanically

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