Polymer phase separation in composite latex particles. 1. Considerations for the nucleation and growth mechanism

Abstract

This study addresses the question of how polymer phase separation takes place during polymerization reactions within composite latex particles. Experiments resulted in acrylic/styrene latices with two-phase structures that were analyzed via TEM. Those that resulted from the use of semi-batch reactions allowed us to observe domains that likely did not undergo phase rearrangement after they were formed within the particles. We computed the critical size of the phase-separated domains by assuming that the nucleation and growth mechanism applied to such experiments. We also computed how much these domains would increase in size by subsequent polymerization within those domains. Comparisons of predicted and experimental domain sizes and distributions showed quite reasonable agreement. The domains formed in latex particles of about 350 nm were in the 30–50-nm range. Despite the close agreement between theory and experiment, we are not convinced that phase separation occurs by nucleation and growth, as it appears to us that given the relative rates of reaction and polymer diffusion, phase separation events will often be forced to occur within the spinodal region of the phase diagram. To cite this article: J.M. Stubbs, C. R. Chimie 6 (2003).