Polymer-chelation approach to high-performance Fe-Nx-C catalyst towards oxygen reduction reaction

Abstract

Pyrolyzed Fe-Nx-C with atomically dispersed Fe-Nx sites are hailed as the most promising alternative to the noble metal Pt-based catalysts towards oxygen reduction reaction (ORR). However, the conventional micropore-confinement synthetic approach usually causes the insufficient utilization of active sites and mass transport resistance as the sites are located inside the micropore. We herein report a polymer-chelation strategy to directly disperse the Fe-Nx active sites onto the carbon surface. The N-rich monomer was in-situ polymerized on the carbon support and then chelated with Fe. The strong Fe-N chelating interaction is crucial to suppress Fe aggregation when undergoing the high-temperature pyrolysis. Due to the enriched surface sites, hierarchically porous structure and excellent conductivity of carbon support, the optimal catalyst (denoted as Fe-Nx-C@C-900) exhibits impressive ORR activity of onset and half-wave potential of 1.02 and 0.87 V, respectively, superior to the Pt/C benchmark.