Polymer-Based Optical Waveguides: Materials, Processing, and Devices

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Polymer optical waveguide devices will play a key role in several rapidly developing areas of broadband communications, such as optical networking, metropolitan/access communications, and computing systems due to their easier processibility and integration over inorganic counterparts. The combined advantages also makes them an ideal integration platform where foreign material systems such as YIG (yttrium iron garnet) and lithium niobate, and semiconductor devices such as lasers, detectors, amplifiers, and logic circuits can be inserted into an etched groove in a planar lightwave circuit to enable full amplifier modules or optical add/drop multiplexers on a single substrate. Moreover, the combination of flexibility and toughness in optical polymers makes it suitable for vertical integration to realize 3D and even all-polymer integrated optics. In this review, a survey of suitable optical polymer systems, their processing techniques, and the integrated optical waveguide components and circuits derived from these materials is summarized. The first part is focused on discussing the characteristics of several important classes of optical polymers, such as their refractive index, optical loss, processibility/mechanical properties, and environmental performance. Then, the emphasis is placed on the discussion of several novel passive and active (electro-optic and thermo-optic) polymer systems and versatile processing techniques commonly used for fabricating component devices, such as photoresist-based patterning, direct lithographic patterning, and soft lithography. At the end, a series of compelling polymer optical waveguide devices including optical interconnects, directional couplers, array waveguide grating (AWG) multi/demultiplexers, switches, tunable filters, variable optical attenuators (VOAs), and amplifiers are reviewed. Several integrated planar lightwave circuits, such as tunable optical add/drop multiplexers (OADMs), photonic crystal superprism waveguides, digital optical switches (DOSs) integrated with VOAs, traveling-wave heterojunction phototransistors, and three-dimensionally (3D) integrated optical devices are also highlighted.