Abstract

Polymer materials attract more and more interests for a biocompatible package of novel implantable medical devices. Medical implants need to be packaged in a biocompatible way to minimize FBR (Foreign Body Reaction) of the implant. One of the most advanced implantable devices is neural prosthesis device, which consists of polymeric neural electrode and silicon neural signal processing integrated circuit (IC). The overall neural interface system should be packaged in a biocompatible way to be implanted in a patient. The biocompatible packaging is being mainly achieved in two approaches; (1) polymer encapsulation of conventional package based on die attach, wire bond, solder bump, etc. (2) chip-level integrated interconnect, which integrates Si chip with metal thin film deposition through sacrificial release technique. The polymer encapsulation must cover different materials, creating a multitude of interface, which is of much importance in long-term reliability of the implanted biocompatible package. Another failure mode is bio-fluid penetration through the polymer encapsulation layer. To prevent bio-fluid leakage, a diffusion barrier is frequently added to the polymer packaging layer. Such a diffusion barrier is also used in polymer-based neural electrodes. This review paper presents the summary of biocompatible packaging techniques, packaging materials focusing on encapsulation polymer materials and diffusion barrier, and a FEM-based modeling and simulation to study the biocompatible package reliability.

Highlights

  • This paper presents polymer-based biocompatible packaging techniques for implantable devices

  • Conventional crack has been dealt in assumption that the material is homogeneous, but packaging for electronics or implantable device should be considered as non-homogeneous materials, creating different interfaces

  • Evolution of the biocompatible packaging has been recently reported; it has been recognized that flip-chip bonding with a bare chip is one of best way of packaging in terms of miniaturization as is conventional electronics packaging

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Emergence of new implantable devices such as retina prothesis requires an innovative packaging as conventional wire-bonding techniques would not be applicable to implement massive electrical interconnect, for example, 1000 electrodes (see Figure 1d) [23]. In this case, technological barrier exists in substantial scale difference between Si chips and polymeric stimulation device for mechanical interconnection. Thinned Si IC can be embedded into polymer material and it can be integrated with the polymer-based neural prothesis Such a thin silicon chip is ideally best approach to achieve maximum miniaturization of an active implant.

Methods
Summarizes
Reliability
Estimation of Package Life-Time through Acceleration Aging Test
Interfacial Fracture Mechanics
FEM Simulation of a Biocompatible Package
Conclusions
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