Polybutylene adipate terephthalate (PBAT) composites for thermally conductive, fire retardant, high dielectric applications using BaTiO3 and MWCNTs as fillers

Abstract

This study provides a comprehensive investigation of the fabrication of novel composite materials by blending polybutylene adipate terephthalate (PBAT) with barium titanate (BaTiO3) and multiwalled carbon nanotube (MWCNT) fillers. Prior to fabricating the composites, the filler surface treatments were tailored to enhance their compatibility with the PBAT matrix. Adipic acid (AA), a monomer for PBAT, was employed on the surface of the BaTiO3 particles, while butanediol (BD) also a monomer of PBAT was used to modify the surface of the MWCNTs to ensure effective interaction with the PBAT chains during the composite fabrication process. The composite samples were produced by melt-blending at 140 °C, followed by injection molding at the same operating temperature for subsequent analysis. The results revealed remarkable improvements in the dielectric constant, thermal conductivity, fire retardancy, and tensile strength of the 40 wt% BaTiO3 and MWCNT-PBAT blends compared to pure PBAT. The incorporation of BaTiO3 additionally contributed to enhanced fire retardancy, mechanical properties, and dielectric properties, making the composite material more resistant to ignition and flame spread, thus rendering it suitable for applications requiring elevated fire safety. In addition, the inclusion of MWCNT improved thermal conductivity, enabling promising and efficient heat dissipation in various applications.