Plastic-free chitosan and cellulose binder providing dry and wet strength to paper and nonwoven

Abstract

Chemically-bonded nonwoven is commonly used in single-use products, and are often composed of cellulose fibers with a fossil-based binder. To reduce the amount of plastic littering, we investigated a biobased and biodegradable binder consisting of polyelectrolyte complexes based on chitosan, carboxymethyl cellulose and citric acid. The binder significantly improved the mechanical properties of two different types of cellulosic fiber systems in both dry and wet states. The quality of the water used in the binder had a significant impact on the mechanical properties, especially in the dry state, indicating a beneficial effect by the presence of cations. It was shown that covalent bonds were formed during the low temperature drying, and that the amount of bonds increased with a high temperature curing. Electron microscopy and tensile data indicated that the binder acted as a joint between the fiber/fiber parts. The presented results enable a sustainable solution for the current plastic-based nonwoven industry.