Plasma electrolytic deposition of α-Al2O3 on TiNb fibres and their mechanical properties

Abstract

A novel TiNb fibre with an α-Al2O3 coating was fabricated by cathodic plasma electrolytic deposition (CPED), which has enormous potential for use in intermetallic matrix composites (IMMCs). This study aims to clarify the microstructural evolution of α-Al2O3 coatings on TiNb fibres and to systematically evaluate the mechanical properties of such modified fibres. The results revealed that the CPED process can be divided into three stages as voltage and deposition time increased: gas film formation, spark discharge, and spark fading, where the coating successively underwent local nucleation, uniform deposition, micropore self-sealing, and loose structure formation. The optimum deposition parameters of the deposition voltage of 300–400 V and deposition time of 3–4 min were determined, under which the α-Al2O3 coating combined tightly with the TiNb fibre matrix, micropores were completely self-sealed, and the loose structure and detrimental phase transitions in TiNb were effectively avoided. The fracture strength calculated by the Weibull method suggested that the fracture strength of the modified Al2O3/TiNb fibre was enhanced by more than 30%; this improved strength maintained high stability, benefiting from the intact α-Al2O3 ceramic coating. In particular, the fibre coated at 300 V for 4 min had the highest strength reaching 1620 MPa. The fracture morphology presented marked necking and shear lip characteristics, indicating excellent plasticity.