Plasma-assisted rapid sintering of nanotitania powders

Abstract

In this work, Plasma-Assisted Rapid Sintering (PARS), a pulsed DC plasma system in a hollow cathode regime, is presented as a novel technology to sinter nanoceramics. Nano-TiO2 powders are used as proof of concept and submitted to thermal treatment using several PARS conditions and sintering schedules. PARS heating process induced solely by the hollow cathode effect is consistent and affordable, providing a homogeneous temperature distribution to the compact. Furthermore, the heating rate and the maximum temperature are easily tunable by the discharge current applied in the plasma source and can go safely from room to maximum temperature in a matter of seconds with heating speed comparable with other reported rapid sintering techniques. Using 1-min of non-isothermal PARS cycles up to 1000 °C, porous nanostructured samples were obtained; reaching 80 % relative density while the grains remained at the nanoscale. Adding dwell times, the relative density was increased up to 96 % using a temperature plateau for up to 10 min, but the TiO2 grains grow intensively when temperatures exceeded 1000 °C. The results indicate that the developed process is a promising new alternative technology for sintering nanoceramics.