Abstract

The conversion of dairy waste with high moisture contents to dry fertilizers may reduce environmental degradation while lowering crop production costs. We converted the solid portion of screw-pressed dairy manure into a sorbent for volatile ammonia (NH3) in the liquid fraction using pyrolysis and pre-treatment with carbon dioxide (CO2). The extractable N in manure biochar exposed to NH3 following CO2 pre-treatment reached 3.36 g N kg−1, 1260-fold greater extractable N than in untreated manure biochar. Ammonia exposure was 142-times more effective in increasing extractable N than immersing manure biochar in the liquid fraction containing dissolved ammonium. Radish and tomato grown in horticultural media with manure biochar treated with CO2 + NH3 promoted up to 35% greater plant growth (dry weight) and 36–83% greater N uptake compared to manure biochar alone. Uptake of N was similar between plants grown with wood biochar exposed to CO2 + NH3, compared to N-equivalent treatments. The available N in dairy waste in New York (NY) state, if pyrolyzed and treated with NH3 + CO2, is equivalent to 11,732–42,232 Mg N year−1, valued at 6–21.5 million USD year−1. Separated dairy manure treated with CO2 + NH3 can offset 23–82% of N fertilizer needs of NY State, while stabilizing both the solid and liquid fraction of manure for reduced environmental pollution.

Highlights

  • The conversion of dairy waste with high moisture contents to dry fertilizers may reduce environmental degradation while lowering crop production costs

  • The feedstock and pyrolysis conditions used to produce biochar for these experiments did not result in phototoxicity, as no difference in germination was detectable between plants with or without biochar

  • The moderately high temperatures used for pyrolysis, 500 °C may have reduced the phototoxicity reported from lower-temperature ­biochars[49]

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Summary

Introduction

The conversion of dairy waste with high moisture contents to dry fertilizers may reduce environmental degradation while lowering crop production costs. Separated dairy manure treated with ­CO2 + N­ H3 can offset 23–82% of N fertilizer needs of NY State, while stabilizing both the solid and liquid fraction of manure for reduced environmental pollution. The benefits incurred by transforming dairy waste into agronomic inputs extend to dairy farmers and grain farmers alike in NY State; a farmer growing 81 ha of corn spends 28,000 USD ­year−1 for ­fertilizer[7], while a dairy farmer with 550 cows spends 25,000 USD ­year−1 for manure ­storage[8] To couple these processes, new technologies for recycling dairy waste products back into crop nutrient inputs are necessary. We see great potential in converting the solid portion of separated dairy manure into a biological charcoal, or biochar, with high sorption properties, able to remove N from the liquid portion of dairy manure

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