Abstract
Intelligent mobility, agile manipulability, and increased autonomy are key technologies to guarantee for long-range and efficient surface exploration on Earth’s Moon and on planets. In order to increase the scientific output of a rover mission it is very necessary to explore much larger surface areas reliably in much less time. This is the main driver for a robotics institute to combine mechatronics functionalities to develop an intelligent mobile vehicle with an appropriate number of wheels, and having specific kinematics and locomotion suspension depending on the operational terrain of the rover to operate. Moreover, a shift from a traditional bogie and wheel design to more agile wheel-legged combined systems seems to be beneficial to reach the goals. DLR’s Robotics and Mechatronics Center has a long tradition in developing advanced components in the field of light-weight motion actuation, intelligent and soft manipulation and skilled hands and tools, perception and cognition, and in increasing the autonomy of any kind of mechatronic systems. The whole design is supported and is based upon detailed modelling, optimization, and simulation tasks. We have developed efficient software tools to simulate the rover driveability performance on various terrain characteristics such as soft sandy and hard rocky terrains as well as on slopes, where wheel and grouser geometry plays a dominant role. Moreover, first rover designs by best engineering intuitions has to be supported by means of optimization tools from the very beginning. By this, we optimize structural, geometric, and inertia parameters and we compare various kinematics suspension concepts, while making use of realistic cost functions like mass and consumed energy minimization, static stability, and more. For self-localization and safe navigation through unknown terrain we make use of fast 3D stereo algorithms that were successfully used in terrestrial mobile systems. The advanced rover design approach is applicable for lunar as well as Martian surface exploration purposes.
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