Abstract

Generation of renewable polymers is a long-standing goal toward reaching a more sustainable society, but building blocks in biomass can be incompatible with desired polymerization type, hampering the full implementation potential of biomaterials. Herein, we show how conceptually simple oxidative transformations can be used to unlock the inherent reactivity of terpene synthons in generating polyesters by two different mechanisms starting from the same α-pinene substrate. In the first pathway, α-pinene was oxidized into the bicyclic verbanone-based lactone and subsequently polymerized into star-shaped polymers via ring-opening polymerization, resulting in a biobased semicrystalline polyester with tunable glass transition and melting temperatures. In a second pathway, polyesters were synthesized via polycondensation, utilizing the diol 1-(1′-hydroxyethyl)-3-(2′-hydroxy-ethyl)-2,2-dimethylcyclobutane (HHDC) synthesized by oxidative cleavage of the double bond of α-pinene, together with unsaturated biobased diesters such as dimethyl maleate (DMM) and dimethyl itaconate (DMI). The resulting families of terpene-based polyesters were thereafter successfully cross-linked by either transetherification, utilizing the terminal hydroxyl groups of the synthesized verbanone-based materials, or by UV irradiation, utilizing the unsaturation provided by the DMM or DMI moieties within the HHDC-based copolymers. This work highlights the potential to apply an oxidative toolbox to valorize inert terpene metabolites enabling generation of biosourced polyesters and coatings thereof by complementary mechanisms.

Highlights

  • The current synthetic polymer economy implemented in society is not sustainable: the bulk (∼98%)[1] of all man-made materials are fossil-based, and their production is associated with resource inefficiency,[2] accumulation of nonrecyclable plastic waste, and severe environmental impacts.[3]

  • While only a few terpenes and terpenoid monomers are readily suitable for the synthesis of polyesters, oxidative chemistries such as Baeyer−Villiger oxidation, hydroboration−oxidation, ozonolysis, and epoxidations could unlock the dormant reactivity of terpenes for expedient polyester synthesis

  • Due to resource depletion and climate change associated with human activities, a systemic change of chemical industrial manufacturing is urgently needed,[63] as this sector currently processes over a billion ton of petroleum-based products annually.[64]

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Summary

Introduction

The current synthetic polymer economy implemented in society is not sustainable: the bulk (∼98%)[1] of all man-made materials are fossil-based, and their production is associated with resource inefficiency,[2] accumulation of nonrecyclable plastic waste, and severe environmental impacts.[3] Each year, more than 350 mega tons (Mt) of petroleum-based plastics is currently synthesized,[4] a number projected to triple within the few decades,[5,6] leading to the increase of CO2 emissions that contribute to climate change.[7] Innovative technologies for the generation of closed-loop sustainable materials from renewable, non-food-based feedstocks are urgently needed,[8,9] a development obstructed by bottlenecks that include the following: (i) challenging (bio)synthetic routes to reproduce fossil-based monomers,[10] (ii) inert backbones of building blocks in biomass preventing desired polymerization under mild conditions, and (iii) lack of recycling technologies to valorize postconsumer materials back to monomers to enable a new life cycle that is not dependent on virgin synthons.[11] One potent strategy that potentially tackles the above-mentioned points consists of divergent generation of biobased polymers harboring difference in structure, but with chemical and physical properties similar to currently industrially implemented synthetic polymers.[9,12].

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