Abstract

Poultry farmers are producing eggs, meat, and feathers with increased efficiency and lower carbon footprint. Technologies to address concerns about the indoor air quality inside barns and the gaseous emissions from farms to the atmosphere continue to be among industry priorities. We have been developing and scaling up a UV air treatment that has the potential to reduce odor and other gases on the farm scale. In our recent laboratory-scale study, the use of UV-A (a less toxic ultraviolet light, a.k.a. “black light”) and a special TiO2-based photocatalyst reduced concentrations of several important air pollutants (NH3, CO2, N2O, O3) without impact on H2S and CH4. Therefore, the objectives of this research were to (1) scale up the UV treatment to pilot scale, (2) evaluate the mitigation of odor and odorous volatile organic compounds (VOCs), and (3) complete preliminary economic analyses. A pilot-scale experiment was conducted under commercial poultry barn conditions to evaluate photocatalyst coatings on surfaces subjected to UV light under field conditions. In this study, the reactor was constructed to support interchangeable wall panels and installed on a poultry farm. The effects of a photocatalyst's presence (photocatalysis and photolysis), UV intensity (LED and fluorescent), and treatment time were studied in the pilot-scale experiments inside a poultry barn. The results of the pilot-scale experiments were consistent with the laboratory-scale one: the percent reduction under photocatalysis was generally higher than photolysis. In addition, the percent reduction of target gases at a high light intensity and long treatment time was higher. The percent reduction of NH3 was 5–9%. There was no impact on H2S, CH4, and CO2 under any experimental conditions. N2O and O3 concentrations were reduced at 6–12% and 87–100% by both photolysis and photocatalysis. In addition, concentrations of several VOCs responsible for livestock odor were reduced from 26 to 62% and increased with treatment time and light intensity. The odor was reduced by 18%. Photolysis treatment reduced concentrations of N2O, VOCs, and O3, only. The initial economic analysis has shown that LEDs are more efficient than fluorescent lights. Further scale-up and research at farm scale are warranted.

Highlights

  • Poultry farmers are producing eggs, meat, and feathers with increasing efficiency and a lower carbon footprint

  • relative humidity (RH) decreased by about 3% after UV irradiation

  • The percent reduction in N2O and O3 concentrations increased with increasing light intensity and treatment time (6–12% for N2O and 87–100% for O3)

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Summary

Introduction

Poultry farmers are producing eggs, meat, and feathers with increasing efficiency and a lower carbon footprint. Technologies to address concerns about the air quality inside barns and the gaseous emissions from farms to the atmosphere continue to be among industry priorities. ∼25% of research on technologies to mitigate emissions from animal production systems has been tested on farms, and scaling up technologies from the laboratory to farm scales has proven to be a challenge. Farmers prefer technologies that are simple to adopt and low in cost. Pilot- and farm-scale experiments should be preceded for the technical application on the livestock farm. According to previous studies (Maurer et al, 2016), the treatment of odorous emissions with UV light has the potential to be a relatively simple adaptation to existing and new facilities. Many practical questions remain to be addressed to scale up this technology from the laboratory to the farm

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