Abstract

An existing rendering plant wastewater treatment facility has to be upgraded to meet the newly set British and more stringent EC effluent standards. After detailed analysis it turned out, that the existing treatment plant cannot be upgraded, a new plant has to be built. The rendering plant processes slaughterhouse wastes. The wastewater contains easily biodegradable organic substances, mainly organic acids, organic bonded nitrogen and ammonia. According to the new effluent standards the main task, besides the organic removal was the complete removal of nitrogen. The aim of this study was to find out the best available technology and the basic wastewater design data. For this purpose, on site pilot scale experiments were carried out. In several test runs the influent BOD and T K N have varied of between 1400-5500 and 460-1120 mg/l, respectively. Based on the experimental results, single-sludge nitrification-denitrification technology was selected for the full scale treatment plant. The plant was extended by chemical phosphate removal applying the post-precipitation method. In addition to the experimental schedule, a mathematical model of the plant was developed for two purposes.– to verify the applicability of the general activated sludge model under high concentration influent conditions, and– to generalize experimental results and provide a tool to predict plant performance under full scale conditions. On the basis of successful pilot plant experiments and model calibration, full scale plant design parameters were determined and presented. The full scale plant is under construction.

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