Phytic Acid-Silica System for Imparting Fire Retardancy in Wood Composites

Abstract

Fire-retardant (FR) treated wood-based panels, used commonly in furniture and construction, need to meet stringent fire safety regulations. This study presents a novel treatment for imparting fire resistance to wood composites by applying separate solutions of phytic acid and sodium silicate onto wood particles before the hot pressing at 160 °C. A scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDX) analysis revealed that phytic acid and sodium silicate were uniformly distributed throughout the wood particles, and the formation of silica gel resulted in the aggregation of elemental silicon. Fourier-transform infrared spectroscopy (FTIR) displayed that phytic acid caused the thermal degradation of hemicelluloses, which led to a brownish outer appearance of the FR-treated composites. Fire performance was assessed using both limiting oxygen index (LOI) and a cone calorimeter. These techniques showed a higher LOI value and a significant reduction in heat-release rate (HRR), total heat release (THR), smoke-production rate (SPR), and total smoke production (TSP). In addition, cone calorimeter and thermogravimetric (TGA) analyses consistently showed increased char residue in treated wood composites. Moreover, internal bond strength (IB) and modulus of elasticity (MOE) of the wood composite were not significantly changed compared with those of the untreated composite. Surprisingly, in the FR-treated composite, the 24 h-thickness swelling, and the water uptake were slightly decreased. Consequently, this new treatment has the potential to increase the fire retardancy of wood composites, such as particleboard, without deteriorating the key mechanical properties.