Abstract

The aim of this study was to assess the energy consumption during milling and cutting-milling of pine and poplar shavings and the determination of particle size distribution (PSD) characteristics and mechanical properties of these materials. Cutting-milling process required less energy (in kJ·kg–1) than milling but maximum mass flow rate of shavings was significantly higher and thus the effective power requirement of the knife mill during cutting also was higher. Comminution of plastic poplar shavings was more energy-consuming than harder pine shavings. These features influenced PSD, which was approximated with four mathematical models: Rosin–Rammler-Sperling-Bennett (RRSB), normal, logistic and lognormal. On the basis of the best fitting (Radj2) for RRSB, detailed PSD parameters were calculated and all PSDs were described as ‘mesokurtic’, ‘fine skewed’ and ‘well-graded’. In comparison to milled shavings, cut-milled shavings had higher density, but were less compressible and had lower unconfined yield strength. However, cut-milled shavings had higher flowability because of lower cohesion and internal friction angles, because after cutting-milling particles were more spherical than elongated particles after milling. Cut-milled poplar shavings had more favourable mechanical parameters and better PSD characteristics, but required more energy for comminution than pine shavings.

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