Physical understanding of gas-liquid annular flow and its transition to dispersed droplets

Abstract

Transformation from annular to droplet flow is investigated for co-current, upward gas-liquid flow through a cylindrical tube using grid based volume of fluid framework. Three transitional routes, namely, orificing, rolling, and undercutting are observed for flow transformation at different range of relative velocities between the fluids. Physics behind these three exclusive phenomena is described using circulation patterns of gaseous phase in the vicinity of a liquid film which subsequently sheds drop leading towards transition. Orifice amplitude is found to grow exponentially towards the core whereas it propagates in axial direction in a parabolic path. Efforts have been made to fit the sinusoidal profile of wave structure with the numerical interface contour at early stages of orificing. Domination of gas inertia over liquid flow has been studied in detail at the later stages to understand the asymmetric shape of orifice, leading towards lamella formation and droplet generation. Away from comparative velocities, circulations in the dominant phase dislodge the drop by forming either a ligament (rolling) or a bag (undercut) like protrusion in liquid. Study of velocity patterns in the plane of droplet dislodge reveals the underlying physics behind the disintegration and its dynamics at the later stages. Using numerical phase distributions, rejoining of dislodged droplet with liquid film as post-rolling consequences has been also proposed. A flow pattern map showing the transitional boundaries based on the physical mechanism is constructed for air-water combination.