Abstract

The intermittent milling and dynamic steeping (IMDS) process is an alternative method developed for wet milling of maize. In this process, the steeping stage can be reduced to 5 h by soaking maize in water at 60°C for 2 h and cracking the kernels to remove solution components diffusional barriers with minimum germ damage. Maize was dynamically steeped in solutions with 0·0, 0·1, and 0·2% sulphur dioxide (SO 2) and 0·00, 0·55% lactic acid. Germ recovery, germ damage, fibre in germ, oil content and uncracked kernels were determined. A conventional steeping procedure was also performed. Germ recovery was higher for all tests using both SO 2 and lactic acid than for the others with best germ yield for concentrations of 0·2% SO 2 and 0·55% lactic acid. Germ damage ranged from 7·4 to 18·2% for all tests. The presence of lactic acid in the steeping solution decreased the amount of fibre in germ fraction. Germ oil content ranged from 39·3% (0·0% SO 2, 0·55% lactic acid) to 44·0% (0·2% SO 2, 0·55% lactic acid) for all treatments using IMDS. The smallest difference was 5·5% between IMDS (0·2% SO 2, 0·55% lactic acid) and the conventional 36 h steeping process. An average of 1·3% of kernels remained uncracked after IMDS process.

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