Photocatalytic treatment of VOC industrial emissions: IPA removal using a sensor-instrumented reactor

Abstract

This work aims at evaluating the applicability of photocatalytic oxidation (PCO) for industrial emission treatment. A dedicated single-pass semi-industrial PCO reactor is designed and the PCO removal of isopropanol (IPA) is investigated under industrial conditions: (i) high IPA concentrations ranging from 1.8 to 14.6 ppm and (ii) high air flow rates ranging from 26 to 146 m3.h−1. The concentrations of upstream and downstream IPA and by-products are monitored, not only using analytical instruments (mass spectrometry), but also gas micro-sensors. This approach aims at assessing the aptitude of commercially available micro-sensors to monitor a semi-industrial PCO reactor, and estimating their ability to automate such a process for industry. First, the influence of the main process parameters has been addressed: (i) IPA concentration, (ii) total air flow rate, (iii) number of PCO stages and (iv) number of PCO media. Irrespectively of the process condition, IPA PCO does not lead to deactivation of the media; whereas IPA mineralization and side-products formation are directly impacted by the process parameters. The increase of IPA concentration and air flow rate inhibits IPA mineralization, while the increase of number of stages and media promotes IPA mineralization. It is evidenced that selected gas micro-sensors can provide a semi-quantitative monitoring of the process performances. The main limitations of sensors are (i) their resolution regarding the detection of concentration variations and (ii) their cross-sensitivity to various classes of VOCs. Nevertheless, some sensors could be relevant for the automation and control of the PCO process once a preliminary metrological validation with relevant analytical devices is performed.