Phase separation and nanocrystal formation in Al-based metallic glasses

Abstract

Nanocrystallization in a group of Al–RE and Al–RE–TM (RE = rare earth, TM = transition metal) melt-spun amorphous alloys was studied using in situ small- and wide-angle X-ray scattering techniques (SAXS/WAXS) and transmission electron microscopy (TEM). The SAXS/WAXS measurements were carried out during isothermal annealing at temperatures close to crystallization point. A continuously growing interference maximum shifting progressively toward lower angles was found to develop in SAXS regime. Simultaneously taken WAXS spectra reveal formation of the primary fcc-Al nanocrystalline phase. The presence of the SAXS signal maximum indicates the spatial correlation between the compositional fluctuations. The peak position decay is an evidence of an increase of the fluctuation spacing characteristic for the coarsening stage of phase separation. The SAXS/WAXS data analysis indicates that amorphous phase decomposition triggers and controls the fcc-Al nanocrystalline phase formation. The glassy phase initially decomposes into Al-rich and RE-rich regions with typical lengths scale of about 10 nm. The nanocrystals nucleate preferentially inside the Al-rich amorphous regions and their growth is constrained by the region size because of the sluggish atomic diffusion in the RE-rich zones. A different crystallization mechanism is demonstrated in Al–Y–Ni–Co glass where WAXS spectra show formation of the fcc-Al primary phase but no interference peak in SAXS regime was found.