Phase precipitation and magnetic properties of melt-spun ternary Gd2Fe14B alloy and advantages of gadolinium substitution in Y2Fe14B alloy

Abstract

To take the advantage of gadolinium (Gd) in developing and manufacturing RE-permanent magnets, the magnetic properties and phase precipitation behavior of Gd2Fe14B alloys prepared by melt spinning were investigated in this work. The results show that optimally direct quenched nanocrystalline Gd2Fe14B alloy exhibits the magnetic properties with remanence Jr of 0.51 T, coercivity Hc of 187 kA/m, and maximum energy product (BH)max of 33.1 kJ/m3. It also shows excellent thermal stability with a small negative temperature coefficient of Jr (α = −0.066%/K) and a positive temperature coefficient of Hc (β = 0.171%/K). The phase precipitations of as spun Gd2Fe14B alloy during melt spinning and over-quenched amorphous Gd2Fe14B alloy during heat treatment were clarified. The magnetic properties of the crystallized alloys annealed at 800 °C are close to those of the optimized directly quenched as-spun alloys, indicating good performance stability under various processes. In addition, the role of Gd substitution in (Y1–xGdx)2Fe14B alloys was systematically studied. Gd substitution can significantly enhance the thermal stability and decrease the irreversible remanence loss of Y2Fe14B alloy. With increasing Gd content, Gd-doped Y2Fe14B alloys show continuous enhancement of Hc at elevated temperatures. The highest β value of 0.22%/K was obtained in (Y0.2Gd0.8)2Fe14B alloy at 300–400 K. Gd substitution is not only effective in improving the exchange coupling effect and corrosion resistance of Y2Fe14B alloy but also superior to Nd in terms of improving the oxidation resistance. The present work has certain instructions for designing and developing new low cost RE permanent magnets with improved thermal and environment stability.