Phase evolution in Ni-based superalloy K439B during thermal process

Abstract

Based on the difference in element distribution and diffusion in various regions, the phase transformation of the as-cast, heat-treated and long-term aged K439B superalloys was investigated. Ti, Nb, Ta and Al elements segregated to the interdendritic regions, whereas W, Co and Cr elements segregated to the dendrite core regions in the as-cast alloy. During thermal process, the γ/γ' eutectic and the irregular γ' phase formed in the as-cast alloy completely dissolved into γ matrix. Subsequently, the reprecipitated spherical γ' phase gradually grew up and tended to be cubic. γ' phase was surrounded by the dislocations and a few stacking faults, which reduced the elastic strain energy in the long-term aged alloy. In addition, the degeneration of MC carbide was caused by a discrepancy in element diffusion rate and driving force in the interdendritic and grain boundary regions. The degeneration of MC carbide promoted the precipitation of γ' phase, M23C6 carbide and η phase, M23C6 carbide precipitated from γ matrix and γ' phase transformed into η phase. The preferential precipitation of M23C6 carbide was related to the difference in crystal structure, precipitation temperature range and Gibbs free energy.