Abstract

• Confirmation of W-phase (Mg 3 Y 2 Zn 3 ) instead of Mg 3 RE in Mg-Gd-Y-Zn alloy system. • Accurate prediction (within 5 mol%) of LPSO 14H phase due to improved thermodynamic model. • Critical phase equilibria understanding of Mg-Gd-Y-Zn alloy system for alloy design. In order to develop high strength Mg-Gd-Y-Zn alloys, key experiments coupled with CALPHAD (CALculation of PHAse Diagrams) calculations were carried out in the current work to provide critical understanding of this important alloy system. Three Mg-10Gd-xY-yZn ( x = 4 or 5, y = 3 or 5, wt.%) were mapped on Mg-Gd-Y-Zn phase diagrams for phase equilibria and microstructure investigation. Electron microscopy was performed for phase identification and phase fraction determination in as-cast and solution treated conditions. In all three alloys, the major phases were Mg-matrix and long period stacking order (LPSO) 14H phase. With ST at 400 and 500 °C, the phase fraction of LPSO 14H increased, particularly the fine lamellar morphology in the Mg matrix. The as-cast and 400 °C Mg10Gd5Y3Zn samples had Mg 5 (Gd,Y) present. At 500 °C, Mg 5 (Gd,Y) is not stable and transforms into LPSO 14H. The Mg10Gd5Y5Zn alloy included the W-Phase, which showed a reduction in phase fraction with solution treatment. These experimental results were used to validate and improve the thermodynamic database of the Mg-Gd-Y-Zn system. Thermodynamic calculations using the improved database can well describe the available experimental results and make accurate predictions to guide the development of promising high-strength Mg-Gd-Y-Zn alloys.

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