Phase-controlled synthesis of starch-derived Mo2C–MoC/C heterostructure catalyst for electrocatalytic hydrogen evolution reaction

Abstract

The electronic structure of molybdenum carbide closely resembles that of Pt, making it a promising candidate material for replacing noble metal catalysts. However, the primary challenge is the controlled and eco-friendly synthesis of molybdenum carbide. Herein, we developed a sustainable and controlled method for synthesizing a heterostructure catalyst for the electrocatalytic hydrogen evolution reaction (HER) using starch as the raw material. Through a hydrothermal redox reaction and subsequent temperature-programmed treatment under an inert atmosphere, the hexagonal Mo2C-cubic MoC heterostructure nanoparticles were dispersed on a carbon matrix. Our investigation into the synthesis process extensively covered the growth of MoO2 nanocrystals and hydrochar during the hydrothermal redox reaction, as well as the phase evolution during the subsequent temperature-programmed treatment. Electrochemical assessments demonstrated the catalyst's remarkable efficiency for the hydrogen evolution reaction across both acidic and alkaline media, achieving a current density of 10 mA/cm2 with an overpotential of 139.4 mV in 1 M KOH solution and 160.7 mV in 0.5 M H2SO4 solution. Combining a series of electrochemical characterizations and applying the distribution of relaxation times (DRT) analysis to operando electrochemical impedance spectroscopy (EIS) data, the superior kinetic performance of the Mo2C–MoC/C was demonstrated, outperforming that of single-phase molybdenum carbide. Furthermore, the catalyst has demonstrated remarkable stability even at high current densities in both acidic and alkaline electrolytes, underscoring its potential as a cathode catalyst in both alkaline water electrolyzers and proton exchange membrane (PEM) electrolyzers.