Pervaporation removal of methanol from methanol/organic azeotropes using organosilica membranes: Experimental and modeling

Abstract

Membrane-based separation of organic/organic mixtures is of great importance in the chemical and petrochemical industries, but remains very challenging owing to the harsh working conditions. Herein, ultrathin and chemically stable Bis(triethoxysilyl)acetylene (BTESA)-derived organosilica membranes were reproducibly prepared, and for the first time they were utilized in the pervaporation separation of methanol/organic azeotropes. The as-prepared BTESA membranes exhibited exceptional pervaporation performance in a 10 wt%/90 wt% methanol/dimethyl carbonate (DMC) mixture, and showed a high separation factor of approximately 120 with a permeation flux of 2–4 kg m-2 h-1 at 50 °C. This impressive performance was primarily the result of the preferential sorption of methanol and the efficient size sieving of DMC. In addition, the effects of feed concentration and temperature on methanol/DMC pervaporation performance were thoroughly investigated. Importantly, a generalized solution-diffusion model successfully described the pervaporation performance of BTESA membranes, and the usefulness of this model was further confirmed via the pervaporation of methanol/methyl acetate and methanol/methyl tert-butyl ether (MTBE) mixtures. This work demonstrates the great potential of organosilica membranes for high-performance organic/organic pervaporation.