Abstract

Looking back at 30 years of research into holonic manufacturing systems, these explorations made a lasting scientific contribution to the overall architecture of intelligent manufacturing systems. Most notably, holonic architectures are defined in terms of their world-of-interest (Van Brussel et al., 1998). They do not have an information layer, a communication layer, etc. Instead, they have components that relate to real-world assets (e.g. machine tools) and activities (e.g. assembly). And, they mirror and track the structure of their world-of-interest, which allows them to scale and adapt accordingly.This research has wandered around, at times learning from its mistakes, and progressively carved out an invariant structure while it translated and applied scientific insights from complex-adaptive systems theory (e.g. autocatalytic sets) and from bounded rationality (e.g. holons). This paper presents and discusses the outcome of these research efforts.At the top level, the holonic structure distinguishes intelligent beings (or digital twins) from intelligent agents. These digital twins inherit the consistency from reality, which they mirror. They are intelligent beings when they reflect what exists in the world without imposing artificial limitations in this reality. Consequently, a conflict with a digital twin is a conflict with reality.In contrast, intelligent agents typically transform NP-hard challenges into computations with low-polynomial complexity. Unavoidably, this involves arbitrariness (e.g. don’t care choices). Likewise, relying on case-specific properties, to ensure an outcome in polynomial time, usually renders the validity of an agent’s choices both short-lived and situation-dependent. Here, intelligent agents create conflicts by imposing limitations of their own making in their world-of-interest.Real-world smart systems are aggregates comprising both intelligent beings and intelligent agents. They are performers. Inside these performers, digital twins may constitute the foundations, supporting walls, support beams and pillars because these intelligent beings are protected by their real-world counterpart. Further refining the top-level of this architecture, a holonic structure enables these digital twins to shadow their real-world counterpart whenever it changes, adapts and evolves.In contrast, the artificial limitations, imposed by the intelligent agents, cannot be allowed to build up inertia, which would hamper the undoing of arbitrary or case-specific limitations. To this end, performers explicitly manage the rights over their assets. Revoking such rights from a limitation-imposing agent will free the assets. This will be at the cost of reduced services from the agent. When other service providers rely on this agent, their services may be affected as well; that’s how the inertia builds up and how harmful legacy is created. Thus, the services of digital twins are to be preferred over the services of an intelligent agent by developers of holonic manufacturing systems.Finally, digital twins corresponding to the decision making in the world-of-interest (a non-physical asset) allow to mirror the world-of-interest in a predictive mode (in addition to track and trace). It allows to generate short-term forecasts while preserving the benefits of intelligent beings. These twins are the intentions of the decision-making intelligent agents. Evidently, when intentions change, the forecasts needs to be regenerated (i.e. tracking the corresponding reality by the twin). This advanced feature can be deployed in a number of configurations (cf. annex).

Highlights

  • In its 30 years of existence, Computers in Industry has offered an unrivaled forum for interdisciplinary research

  • Simon’s malleable aggregates are the so-called holarchies, which are hierarchies of holons. The holons in these holarchies exhibit some autonomy allowing to cope with a range of challenges and conditions and an ability to cooperate. This was the understanding during the early days of research on holonic manufacturing systems, which was not connected to any fundamental research

  • Hybrid designs inherit the drawbacks of more conventional manufacturing control as regards the ability to serve a wide range of underlying manufacturing systems/environments, which includes struggling with changes in underlying system as well as co-existence with other systems

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Summary

Introduction

In its 30 years of existence, Computers in Industry has offered an unrivaled forum for interdisciplinary research. The holons in these holarchies exhibit some autonomy allowing to cope with a range of challenges and conditions and an ability to cooperate This was the understanding during the early days of research on holonic manufacturing systems, which was not connected to any fundamental research. It starts with the application of PROSA-related research results to other application domains. As the guiding principle across the discussion is accounting for the scientific laws of the artificial and complex-adaptive systems, a better understanding of the autonomy in holons is linked to the concept of an autocatalytic set. These sets execute self-reinforcing cycles that allow holons to sustain and adapt.

Operating systems for manufacturing systems
Pressures on heterarchical designs – hybrid system architectures
ORCA-FMS
Staff Holons in PROSA
Discussion
Pressures on heterarchical designs – bio-inspired forecasting
MAS in manufacturing execution systems
Intelligent agents in manufacturing execution
Moving beyond Holonic Manufacturing Execution Systems
Digital Twins of decision making elements
Concluding remarks
Full Text
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