Permeability reduction techniques: Plain and fiber HPAM gels in fractured cores

Abstract

The aim of this study is to investigate how fibers influence the ability of polymer gels to resist washing out from fractures. For this purpose, synthetic and mineral wool fibers were integrated into polymer gels. These fiber-gels were compared to plain gels using bottle tests, viscosity measurements, and fractured core flooding experiments.The bottle tests show no effect of 13-mm-long synthetic fibers on gel strength. However, inside a constricted fracture, the polymer-synthetic fiber gel exhibited 8.4 times higher resistance to the flow of brine compared to the plain gel. This is explained by the retention of the fibers at the constriction point. In low salinity brine, mineral wool fibers allowed a substantial improvement in gel strength, while, at the same time, a reduction in the concentration of chemicals by 40% was made possible.Furthermore, with the addition of 0.6 wt.% mineral wool fibers, the viscosity of the 0.3 wt.% polymer gel increased from 560.5 to 106,920 cp. In fact, in a 1-mm-wide fracture, a gel containing 0.3 wt.% polymer and 0.6 wt.% mineral wool fiber achieved a post-flush pressure gradient that was 58 times higher than a 0.75 wt.% plain polymer gel. Unfortunately, the choice of a makeup brine with an increased salinity resulted in the deterioration of fiber-gel strength. Nonetheless, a substantial improvement of gel strength can be achieved by adding 0.6 wt.% mineral wool fibers, even if the salinity is as high as 143 g/L. Moreover, in experiments in which the permeability of the adjacent matrix was very low, 0.018 mD, a gel of 0.3 wt.% polymer and 0.6 wt.% mineral wool fiber prepared in 242.6 g/L brine, was still superior to a 0.75 wt.% plain gel prepared in low salinity brine.Experimentation with large fracture widths of 2.55 mm and 4 mm was also done to confirm gel effectiveness. For example, a gel of 0.3 wt.% polymer and 0.6 wt.% mineral wool fiber, prepared in 14 g/L brine, provided a 1.46 times higher post-flush pressure gradient in a 2.55-mm-wide fracture, as compared to that of a 0.75 wt.% plain polymer low salinity gel in a 1-mm-wide fracture. With an increase in the salinity, to 234.6 g/L, of the makeup brine used with a fiber-gel, the resistance to the flow of brine in a 2.55-mm-wide fracture became comparable to that of a plain gel in a 1-mm-wide fracture. In a 4-mm-wide fracture, a gel with 0.3 wt.% polymer prepared in 234.6 g/L brine and one of 0.5 wt.% polymer prepared in 14 g/L brine, each with 0.6 wt.% mineral wool fiber, provided maximal post-flush pressure gradients equal to 12–14 psi/ft. This is the same range usually expected from a 0.5 wt.% relatively low molecular weight plain polymer gel in a 1-mm-wide fracture.Although, fibers improved the ability of gels to resist washing out from fractures, in a 4-mm-wide fracture such a fiber-gel could not provide notable resistance to the flow of brine with an increase in the superficial flow velocity higher than 1,000 ft/d. Discovering formulas that would increase the resistance of gels to being washed out of wide fractures must continue.