Permeability measurement of a 3D-printed AlSi10Mg porous medium: comparisons between first results with different experimental and numerical techniques

Abstract

In this work, the permeability of a 3D-printed, AlSi10Mg porous medium, with porosity ε = 0.3 and an effective pore radius of 48 μm, developed to operate as wick in a sinter-like heat pipe, has been investigated by means of two different experimental approaches, and of two different numerical methods. The two experimental methods are the capillary rise tests, from which permeability was estimated by fitting the theoretical capillary rise curve to the experimental data, and the direct measurement of the the mass flow rate across the porous sample at an imposed pressure difference. The numerical simulations were performed too using two different approaches and software tools, namely, Lattice-Boltzmann with Palabos, and Finite-Volumes with OpenFOAM. In both cases, the simulation domain was reconstructed from a micro-computer aided tomographic scan of a porous medium sample. Preliminary simulations were run on a simple configuration, both to check simulation setup and validate results, and mesh independence was assessed. Then, pressure-driven and velocity-driven simulations of an incompressible fluid flow across the domain were performed, from which the permeability was estimated using Darcy and Darcy-Forchheimer equations. The results show that the methods, while not in complete agreement, provide a useful estimate. The numerical methods also complement the information given by the experimental techniques by highlighting the flow paths, and allow to analyze scenarios of increased and decreased porosity.