Abstract
Pores are a key type of concerns in additive manufacturing technology. They can significantly affect materials’ fatigue resistance and fatigue crack growth in the structures. In this paper, an intermediately-homogenized (IH) peridynamic (PD) fatigue crack model is introduced for simulating the fatigue crack growth in porous materials. The effect of micro-scale heterogeneity on fatigue failure is preserved in the IH-PD model, where stochastically-generated pre-damage matches materials’ porosity. The PD J-integral, a key parameter used to connect the fatigue simulation and the experimental measurements, is calculated under different porosities, and the independence of PD J-integral on its integration path is verified. Then, the PD fatigue crack model combined with the IH-PD material model is applied to study the dependence of the crack path and growth rate on porosity in compact tension alloy samples. The normalized fatigue life between experimental measurements and numerical results is compared. The normalized fatigue life-porosity relationship calculated from the IH-PD fatigue model matches the average trend of the experimental measurements.
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